Mining Process Plants & Processing Systems
Optimizing throughput, recovery grade, and energy efficiency across crushing, milling, flotation, thickening, and tailings circuits.
Maximizing Recovery and Uptime in Hostile Mining Environments
Mineral processing plants require precise slurry density measurement, robust comminution control, and automated reagent addition to operate at peak economic recovery.
EM Group delivers end-to-end electrical, instrumentation, and control engineering for platinum, gold, coal, chrome, manganese, and iron ore concentrators across South Africa.
Mining Process Capabilities:
- Comminution Optimization: Crusher mantle wear monitoring, power draw optimization & chute telemetry
- Milling Circuit Control: SAG/Ball mill acoustic charge sensors, cyclone cluster density & feed water balancing
- Flotation Cells: Froth velocity computer vision, pulp level hydrostatic control & reagent dosing
- Thickeners & Tailings: Bed mass telemetry, flocculant dosing automation & underflow density control
Engineered Solutions for Mineral Concentrators
Robust field sensors and control algorithms designed for abrasive slurry and 24/7 duty.
Milling & Hydrocyclones
Non-nuclear radiometric density gauges, electromagnetic flowmeters, and variable speed pump PID loops maintaining target cyclone overflow grind sizes.
Flotation & Reagent Dosing
Froth camera vision systems tracking bubble size and velocity, combined with precision peristaltic dosing pumps for frothers and collectors.
Thickeners & Slurry Pumping
Ultrasonic sludge bed level sensors, torque monitoring, automated flocculant preparation packages, and gland service water control.
Boost Mineral Plant Throughput & Recovery
Discuss your processing plant comminution, flotation, or slurry instrumentation challenges with our specialists.